How to Repair Hardside Luggage


Damaged Hardside luggage, i.e., the stuff of nightmares for Hardside luggage owners. Although this is an ever-looming fear for most of us, it is a rare occurrence.

However, it never hurts to be prepared or to have a bit of help in case this particular calamity does befall you. 

The critical thing to remember is to avoid panicking. There is a systematic way to go about the whole situation. Trust us, it can happen to the best of us, even if you have the best Hardside luggage set on your hand. 

In most cases, the fix is also quite easy. Even for more dire situations, there are a couple of good fixes. So, without further ado, let’s dive right in!

Ask Yourself – How Bad Is It?

This might seem like an obvious one, but this initial stage will decide how to go about the rest of the repairing process. You can look up Hardside luggage FAQs to learn how to assess the damage. 

To be clear, we are not going to be considering scratches as damages. Instead, we want to locate potential cracks that have already formed or more substantial scratches that have the potential to worsen over time.

Duct Tape Is Your Best Friend

Now for those of you who are in transit and are looking for a quick fix that will hold up until you get home, duct tape is your best bet.

The versatile uses of duct tape and the following benefits are not lost on us. So, you can rest assured that it will hold up well in this situation as well.

Tape the underside of the crack and repeat the same on the outside. You can layer on the tape a couple of times to really secure it in place.

Never mind the aesthetics of your luggage, but this will definitely get your luggage through the rest of the way. 

Super Glue 

As an alternative to duct tape, you can use superglue, especially if you notice any other crevices in the hard shell of your luggage.

By filling up the crevices with superglue, you can keep them from getting aggravated or developing into full-fledged cracks.

Sugru Setting

Now, for more severe cases, i.e., if there is a hole in your suitcase, then it is time to get the Sugru out. Picture plaster of Paris but more wax-like in nature.

Start layering on the Sugru from the inside all the way to the surface and level it in place. Give it some time to really take form and seal into the whole thing. 

This is quite a dependable solution if you are left with a gaping hole in your luggage for some reason. However, keep in mind that it will work better for smaller gaps and may fall through for larger ones.


Besides those mentioned above, there a couple of other more expensive solutions. For instance, fiberglass resin repair, but that is also slightly more complex. The result is quite rewarding, though, and reasonably permanent, so that might be another alternative worth looking into.  

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